Ni-rich layered LiNi0.8Mn0.1Co0.1O2 (NCM811) can deliver high energy density, but operation to high cut-off voltages accelerates degradation driven by oxygen loss, surface reconstruction, impedance growth, and particle fracture. Here we use a correlative microscopy–spectroscopy framework to link dopant spatial distribution to structural evolution and high-voltage electrochemical behaviour. Two multi-element designs incorporating Ce/La/Zr/Al are compared: a bulk-distributed high-entropy analogue (BHE-NCM) and a surface-zoned architecture (SHE-NCM) formed through stepwise, temperature-mediated processing that concentrates dopants near the particle exterior.
Diffraction and electron microscopy show that dopant architecture strongly influences phase stability. While both materials retain the layered framework, BHE-NCM exhibits additional diffraction features consistent with secondary perovskite-type phases, indicating segregation associated with broad bulk incorporation. High-resolution TEM further reveals strain signatures in BHE-NCM (notably elongated (003) lattice fringes). In contrast, SHE-NCM suppresses impurity reflections and shows improved layered-ordering indicators, including an increased I(003)/I(104) ratio (2.21), consistent with reduced Li/Ni cation mixing. HAADF-STEM/EDS mapping and depth-resolved XPS confirm that Ce/La/Zr/Al are enriched at the surface and progressively diminish with etching, whereas the Ni/Li-rich core remains comparatively unchanged. Complementary Ni K-edge XANES/EXAFS indicates that the bulk Ni environment in SHE-NCM remains close to that of pristine NCM, supporting a surface-confined modification that avoids disrupting the interior lattice.
Thermal and electrochemical measurements connect these nanoscale observations to high-voltage durability. For delithiated electrodes, SHE-NCM delays layered-to-spinel conversion (258.7 °C) and shifts oxygen evolution to higher temperature (302.4 °C) with a reduced peak release rate (79.3 μmol·min-1·g-1). Staircase potentiostatic impedance spectroscopy shows lower interphase and charge-transfer resistances across 3.9–4.5 V. In Li∥cathode half-cells cycled to 4.5 V, SHE-NCM achieves 211.8 mAh·g-1 initial discharge capacity with 86.5% initial coulombic efficiency and retains 182.9 mAh·g-1 after 50 cycles (86.4%). Post-cycling SEM reveals substantially reduced micro-/macro-cracking, while ToF-SIMS depth profiling indicates a thinner, more uniform cathode–electrolyte interphase with fewer decomposition signatures. Overall, correlative microscopy demonstrates that an entropy-stabilised surface dopant zone suppresses oxygen-loss-driven reconstruction and fracture, enabling durable high-voltage cycling of Ni-rich cathodes1.